The Whole Grape

Today I delivered half a loaf of “multi-grain” bread to Benjamin Vineyards.  One of its ingredients was flour made from their grape seeds.

I have been running out there a lot lately.  Learning about grapes.

Grape seeds appear to be an annoying co-product of the grape harvest.  While they represent only 1-2% of the grape, they attract pests to the compost, which bring on larger predators, which makes them simply aggravating.

In my jerry-rigged crush plant in the hallway of building 3 we figured out how to crush grape seeds.  Exquisite oil.  And meal that looks like purple cigars.

I roasted some pumpkin seeds in the oil.  It was marvelous.  And I ran some oil back to Benjamin Vineyards.

Last weekend I pulverized the grape meal under a towel with a sledge hammer at Summer Shop, and fed the remains into a flour mill I borrowed from Farmer Doug.

I ended up with seven cups of “flour.”  More like corn meal, or perhaps sand.  And I distributed them around the neighborhood.

Arlo was the first to use it.  He cut 1 cup of grape seed flour into 3 cups of all purpose flour for a batch of chocolate chip cookies.  They were great.  May be not his best batch.  Since they had sort of a sand finish.

Camille took a run at it with Focaccia.  Better.  But still a tough sandy component.

Then Lynette stepped in.  You could say that’s not fair, since she is trained as a baker.  But she dropped off a multi-grain bread using grape seed flour that was to die for.  Unbelievable.  I had to run some out to the vineyard right away.

So where are we on the grape?

Most of it is pressed for juice.  We have figured out how to crush the seeds for oil and how to turn the meal into flour for high end human consumption.

Now all that remains are the skins.

One of the things we have learned to do at Piedmont Biofuels is account for every ounce.  There was a time when we would buy a pound of fat, spin it into fuel, and throw twenty percent away.  These days we have our bio-refinery spinning such that we are able to bring in a pound of fat, spin it into fuel, and recover cash for every left over ounce of product.

Just as we need to profit from every ounce, it would seem the wine industry should do the same.  I’m not sure how much of the grape is lost to the skin, but the trick is to convert all of that into useable product.

And I believe that might be what sustainability looks like.  Using every bit of waste.  Or having no waste whatsoever.

Piedmont is still finding its way.  We are on the ropes, but still in the fight.  For me to be out dipsy doodling with grapes might appear to some as Nero fiddling while Rome burns.

But it is much more than that.

Crushing begets feedstock.  Imagine a biodiesel plant running out of feedstock (fat) while America is in the midst of an obesity epidemic.  Too bad we can’t pay our faithful employees with irony.

I don’t think Piedmont is out of tricks.  And when I sink my teeth into some of Lynette’s multi-grain bread made with locally milled grape seed flour, I am inspired to push on…

7 Responses to “The Whole Grape”

  1. ann estill Says:

    My grape conserve recipe uses the skins, but not the seeds. Would that be of any use? AAE

  2. ellen pearson Says:

    Grapeseed Oil is a potent remedy for Candidiasis. In concentrated form it can bring about a massive “die-off,” accompanied by flu-like symptoms due to the body’s having to manage so many dead yeast organisms. If you feel flu-y, it might just be the grapeseed oil and not the Swiney.

  3. jeff barney Says:

    Heard tell of this at the wine dinner we hosted with those fine folks. Exciting. Rope a dope and come out swinging.

  4. Andy Zeman Says:

    Next season we will dry some grape pomace after the “crush” to make some whole grape meal, that is, after we cook out the alcohol for grappa!

  5. Joey Says:

    Talk to the Fussells down at the Duplin Winery- they use 100% of the grape, no waste. They are using the
    seeds for cosmetics and “nutriceuticals”, they sell the skins for pet food, IIRC.

  6. jeff barney Says:

    grappa!

  7. Curtiss Says:

    Dump the grape skins into an anaerobic respiration system. The natural bacteria inherent in and on the skins will break them down into biogas, a mixture of CO2 and CH4 with a little bit of H2S and < 1% trace gas.

    Dissolve the CO2 into water and either a.) react the H2S with oxygen and activated carbon impregnated with potassium iodide in a pressurized, heated reactor. This will form water and sulfur which can be crystallized (pyrolysis) into sulfur dioxide (SO2) or b.) pyrolyze the H2S [condensate] to form crystallized sulfur dioxide (SO2) — a preservative used across the entire wine industry. Beyond that, separate the CH4 through selective membranes or carbon molecular sieves and you now have a few useful commodities:

    CO2 for greenhouse operations
    CH4 for methane (fuel for steam boiler) or methanol (hello biodiesel!) by way of SMR
    SO2 for wine making (natural, potentially organic preservative? Hello niche market!)

    Or you could make pet food.

    Some links to help out w/ the biogas stuff:
    http://www.thebioenergysite.com/articles/119/biogas-cleaning-and-uses
    http://biogas.ifas.ufl.edu/uses.htm

    and, more specifically, grape marc schemes in action:
    http://www.bioenergymagazine.ca/article.jsp?article_id=289&article_title=Putting+a+Cork+in+Organic+Waste
    http://news.mongabay.com/bioenergy/2007/11/inniskillin-wines-and-stormfisher.html

    Cheers!

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